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Bottle/Jar Die-Cutting and Inline Sealing

Automatic Die-Cut Lid Film Bottle and Jar Heat Sealer

Combine lid-film die cutting, placement and direct heat sealing on a bottle or jar line. Confirm cut size, film orientation, container positioning and outer-cap clearance with actual samples. Filling, inspection and rejection are separately specified modules.

Real equipment materialsDie-cutting, film pick-up, and sealingParameters confirmed per project
Front view of inline sealer with bottle/jar conveyor section, film roll mechanism, and die-cutting/sealing station
Automatic Die-Cut Lid Film Bottle and Jar Heat Sealer · Bottle/Jar Inline Die-Cut Sealing Operation Video

View real equipment materials

Automatic Die-Cut Lid Film Bottle and Jar Heat Sealer · Bottle/Jar Inline Die-Cut Sealing Operation Video

Local machine video showing conveying, inspection positioning, film roll die-cutting/pressing, and sealing result inspection of unmarked test bottles. Actual cycle time and stable sealing window to be confirmed per bottle mouth, film material, and project configuration.

View real equipment materials

Factory photos and running videos

Actual equipment and its operating steps. Confirm the final configuration with the containers, product, sample trials and agreed equipment scope.

Close-up of station with white bottles/jars aligned under sensor positioning and die-cut sealing head
Bottle Mouth Positioning and Die-Cut Sealing StationClose-up showing guiding, inspection, and positioning relationship before bottles/jars enter the sealing head, and actual position of the film roll through the station; container pitch, bottle mouth size, and film structure based on sample testing.
Bottle/Jar Inline Die-Cut Sealing Operation VideoLocal machine video showing conveying, inspection positioning, film roll die-cutting/pressing, and sealing result inspection of unmarked test bottles. Actual cycle time and stable sealing window to be confirmed per bottle mouth, film material, and project configuration.Bottle/Jar Inline Die-Cut Sealing Operation Video

First see actual working conditions

Die-cutting, film pick-up, and rim positioning must be verified as a set of processes

Confirm output through continuous trials with the actual container, film, product and complete cycle. Filling, loading, inspection and downstream integration are configured per project.

01

First check applicable objects

Plastic bottles, wide-mouth jars, and similar rigid containers with stable rims and repeatable positioning; irregular or soft-wall containers require sample evaluation

02

Packaging materials and process must match

Aluminum foil or composite lid film matching the container rim material; die-cutting and heat-sealing performance must be verified through actual samples; container conveying and positioning, lid film die-cutting, film pick-up and placement, heat sealing, discharge; inspection and rejection are optional modules

03

Optional modules are not standard

Optional infeed bottle handling, lid film inspection, sealing result inspection, reject removal, and downstream conveying; all must be confirmed separately.

04

Parameters confirmed per project

Please provide actual bottles/jars, bottle mouth drawings, lid film samples, post-filling rim condition, target cycle time, and existing conveyor information.

First see actual working conditions

Recommended information before quotation

Start with container photos, the intended lidding material and approximate output. You can enquire before drawings or full material specifications are ready; we will review the process and identify the samples needed.

Configuration reference

  • Die-cut lid film dimensions, film pick-up structure, and sealing mold are jointly confirmed based on actual bottle mouth
  • Inline conveying and container positioning are designed based on bottle stability, spacing, and upstream/downstream cycle times
  • Lid film inspection, reject removal, and infeed/outfeed handling are separately specified as optional modules
  • Trial the production container opening and lidding film to confirm temperature, pressure, seal dwell time and actual cycle rate.

Prepare for selection

  • Actual bottles/jars, bottle mouth dimension drawings, and allowable deformation range
  • Aluminum foil or composite lid film samples and heat-seal layer data
  • Post-filling rim contamination, spillage, and container temperature condition
  • Target cycle time, conveyor height direction, power and air supply, and upstream/downstream interfaces

First see actual working conditions

Key Parameters

01

Capacity and Cycle Time

Confirmed based on container spacing, die-cutting and film pick-up actions, sealing dwell time, and conveyor line cycle time. Actual capacity is confirmed by project trials.

02

Automation Scope

Inline automatic positioning, die-cutting, film pick-and-place, and heat sealing; optional inspection, rejection, and upstream/downstream integration

03

Applicable Containers or Packaging

Plastic bottles, wide-mouth jars, and similar rigid containers with stable rims and repeatable positioning; irregular or soft-wall containers require sample evaluation

04

Applicable Products

Already filled liquid, paste, powder, or granular products; rim contamination, spillage, and heat limitations must be confirmed

05

Packaging Materials and Consumables

Aluminum foil or composite lid film matching the container rim material; die-cutting and heat-sealing performance must be verified through actual samples

06

Basic Process

Container conveying and positioning, lid film die-cutting, film pick-up and placement, heat sealing, discharge; inspection and rejection are optional modules

07

Molds and Changeover

Evaluate replacement of die-cutting mold, film pick-up parts, positioning fixtures, and sealing mold based on bottle mouth shape, diameter, and film size

08

Power, Air Supply, and Layout

Equipment dimensions, power, air supply, maintenance space, and upstream/downstream interfaces confirmed based on sealing heating, die-cutting drive, film pick-up method, conveyor length, and optional inspection modules

Steps from sample confirmation to delivery

01Check bottle mouth and lid film

Confirm bottle mouth shape, diameter, material, lid film structure, and heat-seal layer.

02Test die-cutting and film pick-up

Verify die-cut edge, film release, pick-up stability, and film placement position.

03Verify heat-seal window

Use post-filling samples to check the effects of temperature, pressure, time, and rim contamination.

04Inline acceptance

Acceptance based on agreed cycle time, continuous operation, abnormal handling, and changeover scope.

Common configuration routes

Compare standalone sealing, inline sealing, and solution with inspection

Pre-cut lidding, in-line die-cutting from roll stock, and induction sealing of a liner inside a tightened cap use different materials and steps. Confirm the film format and container opening first, then verify cut size, film orientation and cap fit with samples.

01

Standalone inline sealing

Bottles supplied manually or by existing conveyor; equipment completes die-cutting, film pick-and-place, and heat sealing.

02

Post-filling inline sealing

Linked with upstream filling cycle; focus on checking rim cleanliness, buffering, and start/stop logic.

03

Solution with inspection and rejection

Optional lid film presence, sealing result, or abnormal container inspection, with rejection set per project.

Bottle/Jar Die-Cutting and Inline Sealing

First see actual working conditions

Frequently Asked Questions

Can it accommodate different bottle/jar mouth diameters?

It can be evaluated, but typically requires checking the replacement range of die-cutting mold, film pick-up parts, positioning fixtures, and sealing mold; full compatibility cannot be achieved by adjusting parameters alone.

Are lid film inspection and reject removal included?

Not included by default. The defects to be inspected, allowable false rejection rate, reject location, and control interface with upstream/downstream must be determined first, then the corresponding module is configured.

Send photos for machine selection

Send photos for machine selection

Start with container photos, the intended lidding material and approximate output. You can enquire before drawings or full material specifications are ready; we will review the process and identify the samples needed.

Actual bottles/jars, bottle mouth dimension drawings, and allowable deformation rangeAluminum foil or composite lid film samples and heat-seal layer dataPost-filling rim contamination, spillage, and container temperature conditionTarget cycle time, conveyor height direction, power and air supply, and upstream/downstream interfaces

Inquiry

Online Inquiry Form

Please specify container type, sealing material, speed target, sample status, and target market.

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